The Exenso Sawing System UTG 400-800 series enables flexibility of the cutting range. Depending on the cutting range requirements, the diameter of the corresponding saw blade for the under-table mitre saw can be chosen from 400 to 800 mm. The user-friendly Exenso control system with touch screen enables job lists to be loaded or the manual input of measurements. The combination of the undertable mitre saw and length stop as a sawing unit enables automated production and allows for increased productivity. Angle corrections are automatically calculated in the Exenso Comfort control system, and due to this optimisation, waste is reduced.
Range of applications Exenso sawing system UTG 400-800
Cutting of aluminium or plastic profiles with a mitre
Automatic cutting of 90° sections
High positioning accuracy
Individual placing and processing of 6m profiles
Extension of feed magazine possible
Functions Exenso sawing system UTG 400-800
The saw blade, which comes from below, is automatically positioned at the desired angle. The length stop pushes the profile to the desired measurement and automatically activates the cutting process. Depending on the profile, the angle cutting is carried out completely automatically and the leftover pieces are disposed of. The cutting lists are imported with measurement and angle inputs and called up via the touch screen control system or the barcode scanner.
Technical data Exenso sawing system UTG 400-800
cutting of aluminiumprofiles
Function / operation
automatic cutting and angle correction
download of job lists with Barcode or network
data import of industry software or excel files
15° – 90° -165°
Saw blade diameter
400, 500, 600, 800 mm
Exenso length stop adjustment lenghts
optional length stop modus for single cuts
roller conveyor with plastic or steel rolls
roller conveyor width 310 mm or 410 mm
± 0.1 mm
± 0.01 mm
pneumatic, vertical and / or horizontal
15" touch screen with Exenso Comfort operation
Exenso Optimisation Programmes
Optimisation of job data when loading via the network and significant reduction of waste. Colour coding for rod change and residual lengths per order enable a quicker overview. In addition, the Exenso optimisation can also be installed in an office workplace for efficient material purchasing and reduction of stock.
Optimisation can be extended to include residue detection. By inputting the residual profile, the residue length is measured and this optimised measurement is then processed.
Software interfaces enable the operator to import fast big numbers of data for cutting aluminium or plastic profiles very efficiently:
Data connection to Klaes window construction software, SAP, ...
Reading in of .html formats
Exenso Barcode Scanner
Job lists can be called up quickly and conveniently via the barcode scanner. Exenso-FAS enables the automatic positioning and scanning of measurements straight from the label.
Exenso Label Printing
For clear identification or allocation, labels can be automatically printed with commission, names or customer logo. Adapted according to your needs as a matter of course!
Exenso Colour and Profile Assignment
Should article numbers have different colours so that changes in the article are made visually obvious? The clear assignment of article number and colour helps where there are many different articles on a list, and this results in a reduction in error sources.
Prevents simultaneous occurrence of positioning and sawing.
Exenso Material Feed
Feeding can be done semi-automatically or fully automatically, according to the number and type of profiles. For your internal warehouse logistics, we offer the right solution for the supply of tubes and bars, and for their removal, so that it becomes possible to work effectively in confined spaces.